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Industrial robot/Automation machine/Related apparatus
Industrial robot/Automation machine/Related apparatus |
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Case Study: Automated filling process from manual by skillful operator
- Catalogue
Customer request and problem Customer is now doing by manual filling with three-way valve on the circulation and scale. The ink comes from roll mill to pump hopper. 1. The valve is not good in cut-out and cans become dirty. 2. Less trained operator is very slow filling and more skillful worker is needed. 3. The pump is very noisy and working environment is also bad.
Target industry: Other Manufacturing
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Case Study: Battered chicken to supply automatically
- Catalogue
Customer request and problem Currently fried chicken process is all done by manual like this. 1. To supply battered chicken from meat wagon to conveyor. 2. Align with chickens on the conveyor 3. Dipping the source 4. To adjust the temperature of fryer There are following problems, Operators can not follow the conveyor speed due to alignment work for chicken. The conveyer has to be stopped to adjust each time. If the input amount of chicken is not stable, temperature goes up and down. Then additional time is needed.
Target industry: Food/Beverage
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Case Study: Dosing strawberry source without any damage
- Catalogue
Customer request and problem Customer would like to make a deluxe ice cream with strawberry source including cut flesh fruit which looks homemade mixed. The gear pump installed in the ice cream machine is very small that fruits become broken. Then mixing process of fruits and source is not possible after filling into cup. Therefore the new process should be inline mixing from ice cream machine to filling machine. 5mm cut fruits have to be chosen by big size pump. Due to small dosing, rotary lobe pump is not possible to transfer exactly due to discharge pressure and its back flow. Customer looks for the pump with small dosing capacity and no damage to strawberry.
Target industry: Food/Beverage Chemical Materials/Products
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Case study: Grated radish for stable filling and no dripping
- Catalogue
Customer request and problem The operator has to adjust the valve to fill source all time. Since gated radish is by manual filling, filling accuracy is bad, conveyer and floor are dirty. 1. As filling source is dripping under the conveyer or floor, it is unsanitary and need a lot of time to clean up. 2. As filling volume is not stable, filling has to be more extra for safe side. 3. The valve of existing machine needs to learn in long time for training. 4. Overflowing source is recycling to use again, but not sure about freshness.
Target industry: Food/Beverage Chemical Materials/Products
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Case study: Manual to automation for face cream
- Catalogue
Customer request and problem Customer has a production process to supply face cream from tank to filling machine. However the other existing pump cannot suck due to very high viscosity and operator is doing by manual with shovel, 1. There is a risk of foreign particles coming into tank due to open tank. 2. Due to manual, working place becomes dirty caused by leaking or dropping from shovel. Cleaning must be done after production every day. 3. It is very hard and unskilled job, so very tiring for operators.
Target industry: Chemical Materials/Products Scientific/Physics and Chemistry Instruments
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Case study: Manual to automation for tomato paste
- Catalogue
Customer request and problem 1. To reduce working time from manual to automation. 2. The viscosity of imported tomato paste is not stable. So some level of viscosity should be no problem. 3. Customer wants to be only one working place to transfer multiple tanks.
Target industry: Food/Beverage
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Heishin sanitary PC pumps
- Catalogue
Progressive cavity (PC) pumps are used for conveyance of a wide variety of fluids, from watery to highly viscous. They can even be used with fluids containing solids or bubbles, and shear-sensitive fluids can be conveyed without causing damage. They provide non-pulsating conveyance at fixed flow rates, and are widely used at manufacturing sites, contributing to automation and labor-savings in fluid conveyance.
Target industry: Automotive/Transport Machinery Automotive Parts Semiconductors/LCD/FPD
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Case Study: Automation from manual to supply ink
- Catalogue
Customer request and problem Now customer is doing by manual to supply high viscous ink to roll mill for the grinding and dispersion. This manual is so tiring that the operator becomes hand inflammation. The operator should take care upstream process, but only downstream is much enough.
Target industry: Other Manufacturing
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Case Study: Two PC pumps installed before/after heat exchanger to improve hygiene.
- Catalogue
Solution Customer uses conventional sanitary pump to transfer jam with fruits for heat exchanger. This process is required higher pressure to increase sterilization efficiency, however, valves cannot be used due to solid contents (fruits). In addition, CIP is not perfect. Then pump parts make contamination caused by fruits seed. So the whole system does not work well.
Target industry: Food/Beverage
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Case Study: Supply starch slurry to steam heating cooker in the process of gelatinized sheet.
- Catalogue
Customer request and problem Currently, customer is mixing starch slurry in the open cooker by steam heating. But there are some problems such as risk of contamination by open mixing and mixing failure by very high viscosity(100Pa･s). Customer requests to stop butch production and improve continuous inline process with steam heating and cooling concentrate.
Target industry: Food/Beverage
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Case study: To apply thermal grease to electrical parts
- Catalogue
Heishin Dispenser can apply higch viscou sealer quickly and acurately. This is used for automotive and car electronics. 【Application】 Liquid: Thermal grease Industry: Automotive, Electronic components 【Current problems】 Customer uese pneumatic dispenser, but 1. Dispense is not stable due to high vicoscity 2. Life time of pnematic dispenser is very short since thermal grease includes very abrasive metal particles. 3. Cyle time is logner due high viscosity and the production can not be short. 4. Wide-thickeness can not be applied. 【Solution】 All problems are clear by Heishin dispenser, ■No effect in high viscous thermal grease with Heishin Dispenser ■Propose suitable nozzle and needle for various type of application 【Customer benefit】 ■Cycle time can be reduced and prodoction is improved ■Dispense volume becomes stable and quality is improved ■One machine can work for many applications like dotting, bead line and wide-thickness.
Target industry: Automotive Parts Automotive/Transport Machinery Consumer Electrical Appliances
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Case study: To apply different types of applicatoin with customized nozzle.
- Catalogue
Heishin Dispenser can apply higch viscou sealer quickly and acurately. This is used for automotive and car electronics. 【Application】 Liquid: High grade grease Industry: Automotive, Electronic components 【Current problems】 Customer uese air-gun with plunger pump for high grade grease. Applications are three surfaces and filling to bearing. 1. Yield rate is very low due to unstable and inacurate dispense. 2. For three surfaces, it takes three times longer time for each dispense. 3. Internal surface in the tube is not possible by valve type dispenser. 【Solution】 All problems are clear by Heishin dispenser, ■Heishin Dispenser can apply high viscosity stably and acurately. ■Propose suitable nozzle and needle for various type of application ■For three surfaces and filling the bearing, split nozzle can reduce cycle time. 【Customer benefit】 ■Dispense accuracy becomes stable and quality is improved. ■Three different applications are available with changing three types of nozzle. ■Split nozzle can reduce cycle time and productivety is improved.
Target industry: Automotive Parts Automotive/Transport Machinery Consumer Electrical Appliances
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Case study: To apply glue to electrical plastic case to improve small amount of bead dispense and its quality.
- Catalogue
Heishin Dispenser can control to apply very small amount like micro litter level. This is used for high viscous glue in electric industry. 【Application】 Liquid: High grade grease Industry: Electronic components 【Current problems】 Customer applies high viscous glue to the plastic case with 0.5mm bead line. Too much volume is over outcome and too little is poor sealing quality. However, exsiting pneumatic dispenser has problems like, 1. It takes time to change dispenser volume to adjust pressure by regulator. 2. Pulsation or little changing condition cause dispense volume that are unstable. 3. Dripping happens and it makes dirty other equipments. 【Solution】 All problems are clear by Heishin dispenser, ■Heishin Dispenser can apply high viscosity stably and acurately. ■Propose suitable nozzle and needle for various type of application ■For three surfaces and filling the bearing, split nozzle can reduce cycle time. 【Customer benefit】 ■Dispense accuracy becomes stable and quality is improved. ■Three different applications are available with changing three types of nozzle. ■Split nozzle can reduce cycle time and productivety is improved.
Target industry: Automotive Parts Automotive/Transport Machinery Consumer Electrical Appliances
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Case study: To apply small amount of two-component epoxy glue by stable mixing.
- Catalogue
Heishin Dispenser can control to apply very small amount like micro litter level. This is used for high viscous glue in electric industry. 【Application】 Liquid: Two-component epoxy glue Industry: Electronic components 【Current problems】 Customer applies two-comonent glue to electrical parts. However, exsiting pneumatic dispenser has problems like, 1. It takes time to apply due to high viscosity. 2. Ambient temperature effects on viscosity. So mixing is not well and gule does not cure. 3. Dripping happens. 【Solution and Customer benefit】 All problems are clear by Heishin dispenser, ■Heishin Dispenser can apply high viscosity quickly and acurately. So the cycle time becomes on half. ■Poor mixing is clear caused by high viscosity. ■Suck-back is available with servo motor and no dripping. It does not make jig dirty.
Target industry: Automotive Parts Automotive/Transport Machinery Consumer Electrical Appliances
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Case study: To apply small amount of two-components epoxy glue by stable mixing.
- Catalogue
Heishin Dispenser can control to apply very small amount like micro litter level. This is used for solder paste in electric industry. 【Application】 Liquid: Solder paste Industry: Electronic components 【Current problems】 Customer applies solder paste in large capacity production line. However, exsiting pneumatic dispenser has problems like, 1. Dispense volume goes down little by little in a few hours. 2. After low limit comes, operator has to stop the production line to adjust. 3. After adjusting, operator has to go next process and spend much time for all dispensers. 【Solution and Customer benefit】 All problems are clear by Heishin dispenser, ■Heishin Dispenser can apply very stably and product quality is improved. ■Customer can reduce down time and improve productively much better than before. ■Heishin dispenser is stable for volume more than 24 hours and workload can be reduced.
Target industry: Automotive Parts Automotive/Transport Machinery Consumer Electrical Appliances
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"Heishin Dispenser HD applications for high viscosity and micro litter level. "
- Catalogue
We introduce Heishin Dispenser fpr applications of high viscosity and micro litter level. Heishin Dispenser HD is very stable dispense in case of changed viscosity or the rest of quantity in the barrel. So it can save many times of adjustment. Heishin Dispenser is based on progressive cavity pump. It is continous metering, high accuracy, stable dispense and applied shape. Then your product quality is improved. Heishin Dispenser is suitable for dam application, fill application and bond application. This is the solution for highly required accuracy in electrical, semicondcutor and solar battery industires. Please see the catalogue or contact Heishin.
Target industry: Automotive Parts Automotive/Transport Machinery Consumer Electrical Appliances
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FD-B15: Arc Welding Robot
- Catalogue
Accommodates various needs such as thick plate welding that requires high current and high usage rates.
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances
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FD-V6/V6L: Arc Welding Robot
- Catalogue
For use in any welding and cutting applications.
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances
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FD-B4/B4L: Arc Welding Robot
- Catalogue
Ideal for arc welding with a simple and slim arm shape
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances
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FD-V166/V210: Large-size Load Handling Robot
- Catalogue
High-speed, ergonomic and environmentally friendly
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances
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FD-H5: Small Arc Welding/Handling Robot
- Catalogue
Compact & powerful
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances
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FD-V50: Mid-size Load Handling Robot
- Catalogue
Achieves high-speed operation with a slim body.
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances
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FD-V20: Arc Welding Robot
- Catalogue
Suitable for light-weight handling operations as well as various welding applications.
Target industry: Automotive/Transport Machinery Automotive Parts Consumer Electrical Appliances